With the extensive rail networks that are spread across the length and breadth of India, Indian Railways is a mammoth of an organization engaged in the transportation of passengers and freight. No wonder, the largest single managed rail transportation service provider of the globe has also earned the distinction of managing the largest coach manufacturing facility of the world known as Integral Coach Factory.
Fulfilling Make in India objectives
Supported by some of the most established fabrication manufacturer companies in India, Indian Railways can boast of wholly developed coach manufacturing technologies to manufacture the entire gamut of rolling stock including thousands of coaches of different types, in addition to locomotives, and wagons for freight movement.
Currently, these companies are supporting the manufacturing of Electric Multiple Units, Metro rail coaches, Mainline Electric Multiple Unit, and coaches for a large gamut of railways such as Humsafar, Deen Dayalu, and so forth. Indian Railways have been working closely with reputed manufacturer organizations to meet the challenges of the Make in India initiative.
Significance of manufacturing companies
According to a recent report, Indian Railways need to explore possibilities of getting support from private companies to meet the ambitious manufacturing targets. Currently, there are several supported by some of the most established fabrication manufacturer companies in India that are engaged in assisting the production of coaches in Coach Factories. These enterprises undertake a wide array of works including welding, assembly, fabrication, maintenance, and installation to name just a few. The wide range of activities also comprises the fabrication of shells of bogies by using advanced CNC and welding technologies.
Fabrication of roofs and walls of bogies and other accessories such as plumbing, electric fixtures as carried out by using top of the class raw materials. These activities are backed by design departments that provide precision drawings to facilitate the production of a variety of components.
Broad categories of products
Railway bogies can be differentiated by their applications as lighter construction is required for high-speed trains such as Shatabdi and Rajdhani. Renowned rolling stock inspection services in India undertake the fabrication of all types of coaches for trains including express and passenger trains. These companies employ the best industry practices and cutting-edge technologies to make sure that stringent quality standards for fabrication since the entire rail operation in terms of movement of coaches depends on bogies.
Production of bogies involves several stages, including fabrication and assembly of parts that are imported from other countries. Axles, wheels, and suspensions are manufactured by leveraging CNC machines and other state-of-the-art equipment for seamless precision. Most of the fabrication work done such as profile cutting, frame cutting, welding, and by using advanced technologies
Sheet metal work
Most of the components used in the fabrication and manufacturing of bogies are made of superior-grade metal. Reputed railway maintenance companies in India ensure the use of non-corrosive metal with remarkable strength to withstand the demanding weather and working conditions. Railways use a variety of metals according to the applications. The process of sheet metal fabrication involves punching, cutting, phosphating, and painting. Different processes are done at dedicated units such as phosphating units, powder coating plants, and so forth.
Indian Rail is poised to meet the challenges of the Make in India initiative of the government with noteworthy support from the Production Unit Fabrication company in india.